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Solar Panel Removal and Reinstall for Terrell Roof Work

When the roof under your panels needs repair or replacement, the array comes off first and goes back on after. Here is what that looks like.

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Why Terrell roofs under panels need attention

Half of the homes in Terrell were built before 1984 (U.S. Census Bureau, American Community Survey 2020-2024). Panels mounted on older roofs may now sit above shingles and decking that are near the end. The roof under an array keeps aging, and leaks there are hard to spot until a stain shows inside.

Storms are part of it too. NOAA's Storm Prediction Center logged 9 hail reports of 1.75 inches or larger within 10 miles of Terrell from 2015 through 2024, all in 2023. The largest measured 3.5 inches on April 20, 2023. Hail damage under panels cannot be repaired until the array is moved. See hail damage roof repair in Terrell for the inspection side.

Step by step

1

Inspection and photos

The roof and array are documented before any work begins.

2

Settle the shutdown

Before panels are touched, confirm with your solar provider who powers the system down.

3

Careful removal

Panels and racking are taken down with care.

4

Roof work

The roof is repaired or replaced, with new underlayment and flashing as needed.

5

Reinstallation

Mounts are set into solid decking, flashed and sealed, and the panels go back up.

Reasons to move a solar array

Replacing an aging roof under the panels.

Repairing hail or wind damage on the roof.

Fixing a leak near a mount or under the array.

Replacing soft or rotted decking.

Changing to a different roofing material.

Moving or reworking the array for a home addition.

Things to settle before work starts

Who does what

Ask who will shut down, remove, store and reconnect the system.

Leases and contracts

If the panels are leased, check whether the provider must approve or handle removal.

Panel condition

Note any cracked or damaged panels before removal so there are no disputes later.

Timing

Agree on a schedule so the panels are off the roof for as short a time as possible.

Keeping the job tight from start to finish

The biggest risks in a removal and reinstall are damage to the panels while they are off the roof and leaks at the mounts once they go back. Both come down to handling and flashing. Panels should be stored on padding, away from foot traffic, and each mount should get new flashing rather than reusing old parts.

Ask for photos at each stage: the array before removal, the bare roof, the new flashing at each mount and the finished array. That record helps if a question comes up later and shows the work under the panels that you will not see again. Our guide on signs your roof flashing is failing explains why that detail matters.

Replace the roof while you can

If the roof is older or has hail damage across several slopes, a full replacement while the panels are off avoids removing them again soon. Compare options on roof replacement in Terrell, and read things to do before replacing your roof to prepare.

GemSco handles solar panel removal and reinstallation along with roof repair and replacement, with 20+ years of experience and free estimates. Learn more about solar panel removal and reinstallation or our work in Terrell.

Frequently Asked Questions

Do panels have to come off to fix a leak under the array?

Usually, at least in the area around the leak. Water under panels often enters near a mount or a damaged shingle that cannot be reached otherwise. Lifting the panels lets the crew see the decking, replace the damaged parts and reseal the mounts properly.

How long are the panels off the roof?

It depends on the size of the roof job and the weather. A repair takes less time than a full replacement. Ask for a schedule before work begins, and confirm how the panels will be stored and protected while the roof is being worked on.

What if some panels were damaged by hail?

Cracked or damaged panels should be identified before reinstallation. They may need to be replaced rather than put back. Photos of each panel before removal help document their condition for any insurance or warranty discussion with the panel provider.

We’re Here to Help!

GemSco Roofing & Solar serves Houston, DFW, Austin, San Antonio and surrounding areas. We’re family owned and fully licensed and insured.

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